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What are the types of fully automated electroplating equipment production lines?


1. Linear Gantry Plating Production Line:

The linear gantry electroplating production line features the use of a gantry crane to transport electroplating parts (such as rack-mounted anodes or rollers for plating). The various tanks in the fully automated electroplating equipment line are arranged in a straight line or multiple lines, with the crane moving along the track in a linear motion. The crane uses one or two pairs of lifting hooks to transport the parts, allowing the system to complete the processing tasks according to the required program. The gantry crane has good rigidity, can lift heavy loads, and operates smoothly. It is suitable for handling workpieces of various sizes in plating tanks. For automatic lines with large plating tanks, this type of crane structure is recommended. The operating tracks are installed on both sides of the tanks, which helps reduce corrosion of the tracks and makes electrical sensor fault detection easier. The automatic line for large plating tanks is controlled by high-precision computers, with automatic memory and storage of production process parameters, enabling quality inspection traceability. It can be equipped with vibration shaking, air agitation, PLC automatic control for precise operation, and high-precision filters to ensure high-quality plating. It can also be equipped with high-quality rectifiers to ensure stable electroplating.

2. Roller Plating Production Line:

The fully automated roller plating production line uses sheet metal bent into shape or specially made grid panels for independent position-driven operation, equipped with driven rollers and chain transmission. The 45° spiral gear steering transmission, independent motor and reducer drive, allows for stepless speed adjustment using a frequency converter or DC motor.

3. Plastic Electroplating Automatic Production Line:

Plastic electroplating is widely used in industries such as automotive decorative parts, mobile phone accessories, and nameplates. With the expansion of engineering plastic applications, the scope of plastic electroplating is also increasing, primarily suitable for electroplating of ABS and PC plastic products.

First, a metal layer is applied to the plastic surface using specific treatment methods to combine the advantages of both plastic and metal, making the plastic metallicized, followed by conventional electroplating.

Metalized plastics overcome many of the defects inherent in plastic, offering excellent solvent resistance, corrosion resistance, wear resistance, light resistance, thermal conductivity, good metallic appearance, and plating layer hardness.

4. Circular Vertical Lifting Electroplating Production Line:

The circular vertical lifting electroplating line differs significantly in structure from conventional electroplating lines. The horizontal and vertical movements of the workpieces are no longer specific to a single tank, but instead, the entire line’s hangers and workpieces move simultaneously. The workpieces in a single tank rise, move horizontally, and descend to enter the next tank. The workpieces in the plating tanks and multiple chemical solution tanks move continuously within the tanks without rising or falling.

The horizontal movement of the workpieces is driven by a motor that moves a chain, which in turn drives the track. The lifting of the workpieces is also driven by a motor that moves a chain, which drives the lifting platform to support the sliders, arms, hangers, and workpieces in their vertical motion. All actions and safety protections are controlled by sensors. With certain settings, it is possible to perform multiple programs for the workpieces, including aerial dripping, tank jumping, and descending to high positions, among other special requirements.

The fully automated electroplating equipment's circular vertical lifting electroplating line is highly versatile, mainly used for a variety of products with small parts, high production volume, and simple processes, including plastic electroplating, and for electroplating requirements such as nickel-chrome plating, copper plating, and ABS copper-nickel-chrome plating.

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